Radio Shuttle System

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Radio Shuttle System
Details
Semi-automatic system uses an electric shuttle to load and unload the pallets inside compact racks quickly and accurately.
Category
Radio Shuttle Rack
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Description

Products Description

Radio Shuttle System for High-Density Pallet Storage

The Radio Shuttle System is an advanced semi-automatic warehouse solution that maximizes storage density and efficiency. Designed for palletized goods, it uses a powered shuttle car that moves along the racking channels to transport pallets in and out without the need for forklifts to enter the aisles. Controlled by a wireless remote or tablet, the system delivers high-speed, precise pallet handling while significantly improving space utilization-up to 90% of total warehouse area.

 

This heavy-duty warehouse storage system offers a smart combination of automation and flexibility. It is suitable for cold storage, food and beverage facilities, logistics centers, and other high-volume warehouses. The shuttle automatically carries pallets into storage lanes, performing both FIFO and LIFO operations as required.

How It Works

 

  1. Forklifts place pallets at the entrance of a rack channel.
  2. The shuttle transports the pallet to the first available position and returns to the channel entrance.
  3. For unloading, the shuttle brings the pallet back to the entrance for forklift removal.
  4. For multiple pallets and channels, the shuttle can be quickly repositioned by forklift between channels.

This automation reduces manual labor, speeds up loading and unloading, and ensures safer and more reliable storage cycles.

 

Specifications & Technical Details

 

Type

Heavy duty steel warehouse radio shuttle rack

Dimension

Width:Customized
Depth: Customized
Height:Customized

Box Beam

80x50, 100x50, 120x50, 130x50, 140x50, 160x50mm, thickness 1.5-2.0mm

Upright

80x60, 90x70, 100x70, 120x95mm, thickness: 1.8-3.0mm

Surface treatment

Electrostatic powder coating surface

Color

RAL color per customer's requirement

Weight capacity

500--5000kg

Package

Export package by steel straps and plastic filims.

OEM

Available

product-1-1

 

Product components

 

Radio Shuttle System components

Pallets for radio shuttle racking system

 

Wooden pallet

Wooden pallet

Plastic pallet

Plastic pallet

Steel pallet

Steel pallet

Specifications & Technical Details

 

Parameters

Standard type

Low temperature type

Advanced type

Loading capacity

Max 1500kg



 

MOVE

Running speed

Vmax_empty:1.0m/s

Vmax_full:0.8m/s

Vmax_empty:1.0m/s

Vmax_full:0.8m/s

Vmax_empty:1.2m/s

Vmax_full:1.0m/s


Drive motor

Brush servo motor

48VDC 550W

Imported non-brush

servo motor

48VDC 600W

Servo driver

Domestic customized

servo driver

Imported non-brush

servo driver

 

LIFT

Lift motor

Servo motor

48VDC 400W

 

Brush motor

48VDC 400W

Lift height

40mm

Move positioning:Laser

Germany P+F/SICK

Pallet positioning:Laser

Germany P+F/SICK

Lift control: approach switch

Germany P+F

Object detection

Germany P+F/SICK

Control system

Siemens S7-200 PLC

Siemens S7-1200 PLC

Siemens S7-200 PLC

Remote controller

Imported Tele-radio

Power supply

Lithium battery

Battery capacity

48V,30AH

48V,40AH

48V,40AH

Running time

≥ 8h

Charging time

3H

Battery lifetime

Charge times≤1000

Noise

≤60db

Painting

Frame (black)
Others (grey)

Frame (black)
Others (grey)

Ambient temperature

Temp : 0℃~50℃
Humidity: 5% ~ 95%

Temp : -25℃~50℃
Humidity:5% ~ 95%

Temp: 0℃~50℃
Humidity: 5% ~ 95%

 

System Advantages

 

  • High-Density Storage Efficiency – Utilizes 85–90% of warehouse volume by eliminating forklift aisles.
  • Reduced Labor & Equipment Costs – Forklifts stay outside the rack structure, reducing damage risk and maintenance costs.
  • Flexible Operations – Supports both FIFO and LIFO inventory management.
  • Enhanced Safety – Built-in sensors, laser positioning, and automatic safety stops ensure reliable operation.
  • Scalable System – One shuttle can serve multiple storage channels, easily integrated with WMS or ERP systems.
  • Cold Storage Ready – Optional low-temperature shuttle available for refrigerated warehouses.

 

Applications

 

  • High-density warehouses and distribution centers
  • E-commerce fulfillment centers
  • Cold storage facilities
  • FMCG and retail warehouses
  • Any facility requiring automated pallet handling with high throughput and minimal space usage

 

Case display

Warehouse Using Radio Shuttle System for High-Density Storage
Channel-Based Pallet Storage Layout for Radio Shuttle System
Industrial Warehouse Optimizing Space with Radio Shuttle System
E-commerce Warehouse with Automated Pallet Shuttle

 

FAQ

 

Q1: What is the maximum load capacity of the shuttle?

A1: Each shuttle can handle up to 1500 kg per pallet safely and efficiently.

Q2: Can the Radio Shuttle System work in cold storage environments?

A2: Yes. The low-temperature version operates reliably down to -25°C.

Q3: How is the system controlled?

A3: The shuttle is managed via a wireless remote or tablet interface for intuitive operation and safety control.

Q4: What inventory management modes are supported?

A4: Both FIFO (First In, First Out) and LIFO (Last In, First Out) modes are available, depending on rack configuration.

Q5: Does Victory offer installation and maintenance services?

A5: Yes. We provide full technical support, including design, installation, and after-sales maintenance.

 

Contact Us

 

Looking to upgrade your warehouse with an intelligent Radio Shuttle System?
Contact Victory Racking today to get a customized high-density storage solution that improves efficiency, reduces costs, and optimizes your warehouse space.

👉 Get a Free Quote Now!

 

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